08 March 2019

Electroplating

Electroplating is using an electric current to apply a plating of a metal to a surface from a solution that contains the plating material.

We're most familiar with this from chrome.

Chrome plating used to be everywhere.

There used to be a chrome shop nearby virtually any place people lived.

Now?

Not so much.

Why?

The chemicals used and the chemicals left over are kind of nasty stuff.  The traditional method of disposing of them, ie dump it out back, became illegal and the legal method of disposing of it is expensive.

Plating of any kind started getting expensive and less common as the margins narrowed.

New processes and chemicals were developed, but demand was reduced because chrome became anathema in car styling (low speed impact standards played a key role here too).

Some processes and plating took longer than others.

Stellite is one of them.

M60 machine guns had Stellite lined barrels and were known for their resistance to wear.  But that lining became impossible for a number of years because the EPA regulations concerning the plating chemicals killed any profitability from doing it.

Like so many things, a new way of doing it was figured out and it's now being used again in the M240!

The exact chemicals and process is proprietary and guarded.

I love how technological need is usually met, despite regulation that should prevent it.

4 comments:

  1. Wait... What?

    I think you have it confused with hard chrome plated barrels.

    Stellite barrel lining is not a plating process.

    It's plug of Stellite that is installed in the steel barrel making it a composite.

    Stellite is cobalt-chromium alloy with very high heat and wear resistance. It is very difficult to machine and costs a lot more than even premium steel.

    ReplyDelete
    Replies
    1. This contradicts what I'd read previously. I will amend my brain cells!

      Delete
  2. Here's a PDF of the procedure as developed by Springfield Armory for design and fabrication of a stellite- lined, chromium-plated barrel.

    http://www.dtic.mil/dtic/tr/fulltext/u2/822736.pdf

    ReplyDelete
    Replies
    1. They even mention using this liner method for the M60 barrel.

      I stand corrected.

      I have read about a stellite plating process that uses some really nasty chemicals, and seen this references with the discontinuation of stellite liners for M60 barrels. Apparently I was repeating someone's misinformation.

      Thanks!

      Delete

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